Our client wished to undertake production of large dimension composite parts in a new plant. Support was required for tooling development and method optimization necessary to secondary operations for three different series of products: a total of some 80 jigs.
Combine our expertise in tooling design, manufacturing engineering and operational excellence to develop advanced and automated precision tooling that will help reduce production starting time, avoid human errors and improve overall operation performances.
More specifically, design eighty (80) different versatile jigs used to optimize and ensure a mixed production of about 15 different part models in one piece flow out of which many will comprise up to 150 holes not to mention the multiple cuttings and characteristics of each model.
Merkur has contributed specifically to optimize new secondary operation lines by performing the following: